News » Product News Enhanced controllers cut machine-building times and costs
Rockwell Automation says that machine-builders can cut engineering time and costs using enhanced versions of two of its controllers which add Class 1 implicit messaging capabilities with support for up to eight EtherNet/IP devices. The enhanced capabilities will allow users to develop and deploy automation projects faster, potentially reducing time-to-market.
IE5 reluctance motors add liquid-cooled and hazardous area types
ABB has expanded its SynRM family of synchronous reluctance motors with two new models – one with liquid cooling, the other for hazardous areas – both boasting IE5 efficiency levels. ABB says the motors have up to 40% lower energy losses than IE3 motors and 20% lower losses than IE4 motors.
Servodrives give machine-builders more flexibility
At the recent SPS show, Trio Motion Technology launched a high-performance single-axis servodrive offering machine-builders increased design flexibility in a “cost-optimal” package. The DX3 drive is available in EtherCat and conventional control versions, with power ratings to 7.5kW, and in 200V and 400V versions.
Software guides technicians through cabinet assembly
Eplan has announced an app that guides technicians step-by-step through the installation of components into cabinets, showing them where each component should be installed. Supported by 3D visualisation, the Eplan Smart Mounting software can even show inexperienced technicians where to place components.
Vision hardware complements software in single platform
At the recent SPS exhibition in Germany, Beckhoff unveiled a portfolio of machine vision hardware to complement the company’s TwinCat Vision software which has been available since 2017.
UK-developed soft-starters can be set up in under 60 seconds
At the SPS show in Germany, the Devon-based soft-starter developer Motortronics UK unveiled a low-voltage digital soft-starter with a duty range of up to 600V, 1,250A. The VMX-Synergy Plus starter includes 45 preconfigured parameters settings to suit a variety of applications, and can be set up and commissioned in less than 60 seconds. The device “tunes itself” to the load.
AI-based app optimises energy use of drive systems
At the recent SPS show in Germany, Siemens unveiled an enhanced version of its Analyze MyDrives Edge app with an AI-based function that calculates the energy consumption of an entire drive system without needing extra sensors or measuring devices. The app shows how efficiently a drive is running, what its energy consumption and operating costs are, as well as its carbon footprint. It can be used to optimise drive settings.
Vision sensors identify objects without experts
The German sensor-maker SensoPart has developed an image-processing system which, it says, can detect and differentiate items reliably without users needing to be machine vision experts. The Visor Object AI system implements an AI algorithm in the vision sensor, thus avoiding the need for network or cloud connections.
Software automates controller backups and detects changes
The US software developer Copia Automation has released a cloud-based product that automates backup and change detection for industrial devices such as PLCs and robots. Called DeviceLink, it extends Copia’s existing source control platform which allows controls engineers to take advantage of DevOps workflows to boost team efficiencies, code quality and uptime. The platform is based on Git – a free, open-source version control system.
Tiny servodrive is the world’s ‘smallest and fastest’
The Spanish servodrive developer, Ingenia, claims to have produced the world’s smallest and fastest servodrive. Its 3kW Everest S drive has a starting weight of just 18 grams and is about 30% smaller than its predecessor. It is aimed at applications such cobots (collaborative robots), AMRs (autonomous mobile robots), exoskeletons, pan/tilt gimbals and surgical robots.
Software suite boosts collaboration and speeds time to market
Rockwell Automation has launched a suite of five cloud-based software applications aimed at improving collaboration and productivity in automation design teams. The FactoryTalk Design Hub suite allows organisations to transform their design capabilities using simpler, more productive ways of working. Teams of all sizes, skill sets and locations, can enhance collaboration, improve lifecycle management, and obtain on-demand access to the cloud-based software. The benefits are said to include more productive designs, faster times to market, and systems that cost less to build and maintain.
ABB’s smallest robot offers ‘class-leading’ payload and accuracy
ABB has unveiled its smallest-ever industrial robot, designed to fit into the tight spaces and special-purpose machines typical of electronics production. With a reach of 370mm and a footprint of 135 x 250mm, the new IRB 1010 is 30% smaller than ABB’s previous smallest robot, the IRB 120. It will increase the number of cells that can be fitted into production spaces, allowing manufacturers to boost output through higher density factory layouts.
Safety monitoring system allows rapid restarts
Banner Engineering has developed a system that makes it easier to obtain diagnostic data from machine safety devices. The In-Series Diagnostics (ISD) system allows users to troubleshoot safety systems, prevent faults and cut downtime by returning their installations to normal operation rapidly after a trip. The system can be used with standard safety devices or dedicated ISD devices.
Matchbox-sized ToF sensor can detect tiniest items at 1.5m
The German sensor-maker SensoPart has developed a matchbox-sized time-of-flight sensor that, it claims, can detect the smallest objects at distances of up to 1.5 metres. The FT 25-RLHP sensor uses a red laser-generated light spot which, although tiny, is clearly visible, simplifying alignment.
Scalable motion controls support safety functions
Parker Hannifin has announced a pair of multi-axis motion controllers that combine machine logic, real-time motion control, safety functions and visualisation in a scalable format. The PAC120 and PAC340 controllers offer differing memory capacities, CPU performance, communication options and CNC functions to suit automation projects involving motion, synchronisation or positioning tasks.
