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11 April, 2021

News » Technology News 

Pioneering process ‘prints’ sensors into plastic parts

22 December, 2020

The German engineering plastics specialist igus claims to be the first company that can integrate sensors into plastics components to help predict the need for maintenance and avoid downtime. The company’s engineers have combined additive manufacturing and Industry 4.0 technologies into a single production step that allows sensors to be incorporated into components such as polymer bearings using multi-material 3D printing techniques.

Drones and mics help to spot conveyor problems

22 December, 2020

The German conveyor belt manufacturer Continental has developed a technology that uses drones and acoustic monitoring to identify potential problems on large-scale conveyors before costly damage occurs. The technology replaces laborious manual inspections by using sensor-based technologies that allow precise inspection and enable predictive maintenance.

Edge app makes drives smarter and spots anomalies

01 December, 2020

Siemens has launched its first edge application for drives, claiming that it will make its Sinamics drive systems more intelligent, and will pave the way for new business models. The company has also announced an AI-based module for optimising the maintenance efficiency of motor-based systems.

First quantum sensors will deliver ‘unmatched accuracy’

11 November, 2020

The German sensor-maker Sick has signed an agreement with a specialist subsidiary of Trumpf called Q.ANT to make quantum optical sensor technologies available for industrial use, potentially allowing measurements to be made with previously impossible accuracy. They say they have already successful tested the world’s first quantum optical sensor for serial production. The first commercial versions, planned for 2021, will be used to analyse substances in the air with the ability to detect particles that are about two hundred times smaller than the width of a human hair.

VSDs are ‘first with on-board corrosive gas detection’

09 November, 2020

Mitsubishi Electric has released a new generation of variable-speed drives which, it claims, are the first to incorporate internal detection of corrosive gases which, combined with AI (artificial intelligence) functions, will extend their operating lives and reduce downtime. The compact FR-E800 drives also have built-in support for multiple networks – including CC-Link IE TSN (Time Sensitive Networking), Ethernet/IP, Profinet and Modbus TCP/IP – without needing costly option cards.

‘Revolutionary’ PCB windings halve the size of micromotors

27 October, 2020

A Belgian start-up, Mirmex Motor, has developed a new method for manufacturing high-power-density windings for micromotors that, it claims, will revolutionise traditional winding design and manufacturing methods. The technology, which is the result of seven years of r&d, uses windings formed from flexible printed circuits and is claimed to result in motors that are 50% smaller, 70% more dynamic, with a third of the heat losses of motors that use conventional copper windings, and can be assembled ten times faster.

‘More conductive’ copper will lead to more efficient motors

20 October, 2020

US researchers have developed a process that, they say, can boost the conductivity of copper wire by about 5%, thus either improving the efficiencies of electric equipment such as motors, or reducing their weight while operating with the same efficiency.

AI-based software will help manufacturers to save energy

19 October, 2020

Mitsubishi Electric has announced a software package that uses AI (artificial intelligence) to help save energy in manufacturing plants by identifying energy losses, diagnosing factors that could be causing these losses, and quantifying the potential effects of energy-saving measures.

Schneider and Orange install France’s first industrial 5G network

30 September, 2020

Schneider Electric has installed the first indoor 5G network in the French industrial sector at a factory in Le Vaudreuil in northern France that it uses to pilot digital transformation technologies. The aim of the installation, performed in collaboration with the telecoms operator Orange, is to use 5G to achieve reliable, scalable and sustainable communications.

Nanotubes boost copper's current capacity by 14%

28 September, 2020

US scientists have created a composite material that, they say, can boost the electrical current capacity of copper wires by 14%, while improving their mechanical properties – such as strength and weight – by up to 20% compared to pure copper. The researchers, from the US government’s Oak Ridge National Laboratory (ORNL), add that the material could be used in any component that uses copper, resulting, for example, in more efficient busbars, smaller connectors and ultra-efficient, high-power-density motors.

‘Class-leading’ heavy-lifting robot makes its debut in China

16 September, 2020

ABB has announced a new industrial robot which, it claims, offers “class-leading lifting ability and reach and path accuracy, in a faster, more compact package”. It unveiled the IRB 1300 robot at the 2020 China International Industry Fair (CIIF) in Shanghai, where it also announced several other automation developments including an inkjet technology that, it says, will paint cars 50% faster than previous techniques, and its vision for the hospital of the future, which includes a robotic pharmacy and a collaborative cell for medical laboratories.

SiC modules will cut losses by 70% over silicon IGBTs

15 September, 2020

Mitsubishi Electric has announced a second generation of silicon carbide (SiC) power modules, based on a newly developed SiC chip, that, it predicts, will lead to the development of smaller, lighter, more efficient power electronic equipment in various industrial fields, including variable-speed drives.

Autonomous high-bay forklifts are ‘the industry’s first’

10 September, 2020

US-based AutoGuide Mobile Robots claims to be offering the world's first autonomous mobile robots designed to automate racking and picking operations in high-bay warehouses. The AutoGuide Max-N High Bay counterbalanced forklifts can lift 1,100kg payloads to and from racks up to 11m high, and travel at speeds of up to 1.8m/s.

OS transforms cobots into ‘intelligent collaborators’

10 September, 2020

A Californian start-up has announced an AI-based robotics OS (operating system) that, it claims, will transform collaborative robots (cobots) into intelligent co-workers on manufacturing floors. After two years of r&d – including installations at major automotive manufacturers – Qobotix has unveiled its technology designed to make robots smarter and self-learning.

Oversampling brings greater accuracy to multi-axis servos

01 September, 2020

Beckhoff has upgraded the firmware in its AX8000 multi-axis servodrives to support oversampling, allowing multiple sampling of process data within one communication cycle, with the data being transferred via EtherCat. With an oversampling factor of up to 128, this allows higher-level controllers to transmit several setpoint positions or speeds to the drive within one cycle, which the drive then follows. In addition, measured variables can be recorded several times in the drive, and the buffered values can be made available to the controller within a single cycle.

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