At the recent SPS IPC Drives show in Germany, Mitsubishi Electric demonstrated a condition-monitoring technology for rotating machines that combines and interprets data from smart sensors to provide an overview of the health of assets across an entire plant. The Smart Condition Monitoring (SCM) system integrates the smart sensors with an intelligent controller for a more "holistic" approach to condition monitoring and predictive maintenance.
The Austrian company B&R Automation is working on a technology that, it says, will provide seamless safety for production lines. It will allow machines or individual components to be added or removed from a machine network without having to reprogram the safety application.
At the recent SPS IPC Drives exhibition in Germany, Siemens announced plans to make its MindSphere Internet-of-Things ecosystem available on Microsoft's Azure cloud platform during 2017. MindSphere allows industrial enterprises to improve the efficiency of their plants by acquiring and analysing large amounts of production data.
Bosch Rexroth has developed a predictive maintenance technology that, it claims, will detect 99% of potential issues, compared to 43% for experts using traditional condition-monitoring techniques. The technology, called ODiN, uses machine learning to generate knowledge about the health of equipment from sensor data, and to produce reliable predictions about likely times to failure.
A Scottish company claims to have developed world’s smallest high-pressure, low-vibration clean-air compressor. Edinburgh-based Vert Rotors adds that its tiny device is the first real innovation in micro-compressor technology for a century.
The German miniature servomotor specialist Wittenstein cyber motor has come up with a “unique” servomotor design which has a screw drive built into its housing. The motor, spindle drive, linear guide and encoder system form a ready-to-mount integrated linear actuator system suitable for use as a dynamic positioning axis, especially where space is limited. When combined with servo controls, the motors can form servo axes with multiple fieldbus interfaces.
Mitsubishi Electric is the latest automation supplier to announce a linear transfer system for production lines. It has teamed up with the German production technology specialist, APT Automation, to develop a system called Smart Carriage that “uniquely” provides 240V AC and 24VC supplies on board its carriages, which can be used to power sensors, grippers and actuators, and to collect and store data.
US researchers, led by scientists and engineers from NASA’s Jet Propulsion Laboratory in California, are developing gears made out of special materials that that can act both as a metal and as a glass. The materials can operate efficiently without lubricants in extremely cold conditions, such as those found on the surface of planets and moons. They could also slash the cost of strain-wave gears used in applications such as robotics.
At the recent SPS IPC Drives show, Phoenix Contact unveiled a “future-proof” open control platform, called PLCnext, that will allow engineers from different disciplines to work together simultaneously on projects, each in their preferred development environments. They can continue to use their chosen programming tools – such as Visual Studio, Eclipse and Matlab Simulink – and to link their program code, saving time and reducing the risk of errors.
CLPA – the CC-Link Partner Association – has announced an addition to its CC-Link IE protocol that will allow device vendors to add CC-Link IE compatibility to any product with a 100Mbit Ethernet port. The new version, known as CC-Link IE Field Network Basic – or “Basic Mode” – can be implemented on devices or master controllers using software alone, allowing it to be added to existing products without making any hardware modifications. CLPA says that this will reduce the cost of development and time-to-market “significantly”.
Ritttal used the recent SPS IPC Drives exhibition to preview its vision of the future where enclosures will have built-in cooling systems, avoiding the need to assemble cooling systems on enclosure roofs or side panels. It showed two prototypes: one with the cooling system at the top; the other at the side.
A new US company, spun off from GE’s Global Research Center, claims to have re-invented the electronic switch, with a device that can handle kilowatts of power, yet offers the size, speed, cost, and reliability attractions of solid-state devices.
Rockwell Automation has released a free app for mobile devices such as smartphones that will allow engineering teams to collaborate and share knowledge, view live production statistics, interact with machine alarms and troubleshoot machines. Rockwell estimates that each team member using the FactoryTalk TeamOne app could save 1% of their workday, or 33 seconds per shift – equivalent to an annual saving of more than $1.4m for a manufacturer with about 2,000 production staff.
More than ten leading automation suppliers have joined forces to back OPC UA over Time Sensitive Networking (TSN) as a unifying communication system for use between industrial controllers and to the cloud. The companies – which include ABB, Bosch Rexroth, B&R, Cisco, General Electric, Kuka, National Instruments (NI), Parker Hannifin, Schneider Electric, SEW-Eurodrive and TTTech – intend to support OPC UA TSN in their future products.
The Californian industrial automation manufacturer Opto 22 has developed a digital I/O board for the low-cost Raspberry Pi computer that will allow the Pi to monitor, control, and automate devices that were previously beyond the capabilities of its built-in 3.3V DC GPIO sensing and control connector. The new Digital I/O Carrier Board can be used to sense or switch up to 16 electrical loads up to 3A, 2.5–280V AC/DC, allowing it to monitor and control electrical loads such as motors, pumps, and sensors.